Blister packing line running at the Vibcare Healthcare plant, Dabkori, Panchkula

Generic Medicine Manufacturing for Pharma Marketing Companies

Tablets, capsules, oral liquids and external preparations under your brands, from our WHO-GMP plant in Panchkula. Minimum one batch per product. Written rate against your product list. Dispatch 45 to 60 days from artwork finalisation.

HomeThird Party ManufacturingGeneric Medicine Manufacturing

Vibcare Healthcare manufactures generic ranges for pharma marketing companies that sell their own brands through distributors and chemists across India: four sections at one plant at Dabkori, Panchkula, with installed capacity of 1.1 billion tablets, 950 million capsules, 30 million bottles and 40 million tubes a year, 750-plus formulations approved on the manufacturing licence, foil and cartons printed inside the plant, and GLP certified laboratories on site. Your brands, your artwork, your MRP; manufactured, tested and released here.

  • Four sections at one plant. Tablets, capsules, oral liquids and external preparations from one gate, so a range of brands across dosage forms runs on one schedule with one quality unit.
  • Foil and cartons printed in-house. Blister and strip foil on our own 4-colour rotogravure unit, cartons to your artwork. A new brand, a pack-size change or a re-order does not wait on a converter.
  • Plant open for your vendor audit. Your quality team audits the plant by appointment before the first order; licences, certificates and validation files are on the table at Dabkori, and the Site Master File goes to your vendor qualification desk.
Generic manufacturing · Panchkula, Haryana

Start here

Send us four things and you get feasibility, rate, batch size and lead time in writing.

  1. Product list with strengths and pack sizes
  2. Annual quantity per product
  3. Brand names, and whether artwork is ready
  4. Your vendor questionnaire, if you use one


Email info.vh@vibcare.co.in

Or call +91 85660 76607

Who we manufacture generic ranges for

Three kinds of company, one plant

Generic marketing companies

Companies selling their own brands of common formulations through distributors and chemists, with many products and pack sizes and a monthly schedule of repeat orders.

Companies adding a generic division

Ethical or PCD companies opening a generic division that needs a separate range of brands and artworks manufactured at a plant with capacity to spare.

Companies consolidating vendors

Companies moving products from several small plants to one site with all four sections, one quality unit and one set of documents.

Capacity for a multi-product schedule

Installed capacity a year by section; free capacity is confirmed against your annual quantity in the proposal

1.1 billion
tablets a year

Tablets

Uncoated, film-coated, enteric, sustained-release, dispersible and bilayer tablets. Two Saral granulation lines, Karnavati presses, Gansons auto-coater. 334 formulations on the product list.

Tablet section

950 million
capsules a year

Capsules

Powder, pellet and combination fills on an ACG AF90T automatic line with a Captech line beside it. 69 formulations on the product list.

Capsule section

30 million
bottles a year

Oral liquids

Syrups, suspensions, solutions and drops in HDPE, PET and glass, from an NPM 3 kL plant and 6-head filling line. 85 formulations on the product list.

Oral liquid section

40 million
tubes a year

Creams, ointments and gels

Creams, ointments, gels and lotions in laminate and aluminium tubes, from an NPM plant and Pacmac tube filler. 108 formulations on the product list.

External preparations section

What your vendor audit finds at the plant

Dabkori, Panchkula. Commissioned May 2023, WHO-GMP certified October 2024

Operators at the ACG AF90T capsule filling machine, Vibcare Healthcare plant
Analyst at the HPLC in the quality control laboratory, Vibcare Healthcare
Aerial view of the Vibcare Healthcare plant on its 5-acre site at Dabkori, Panchkula
Licences and certificates
Manufacturing licences MLF252023HR000004 and MLF282023HR000005, valid to 7 May 2028, covering tablets, capsules, oral liquids and external preparations. WHO-GMP site certificate No. 1/182-1Drug-I-2024/10117 from FDA Haryana, GMP under Revised Schedule M, GLP for the laboratories, ISO 9001:2015.
Layout
Two blocks on a 5-acre site with one-directional material and personnel flow. Block 1: manufacturing, packing, finished goods and dispatch. Block 2: quality control, microbiology, quality assurance, warehouses and administration.
Packing and printing
Blister and alu-alu machines from Elmach and Rapid-Pack, strip packing from Satellite Engineers, bottle filling, capping and labelling for liquids, tube filling and cartoning for externals, and a 4-colour rotogravure foil printing unit from MMW.
Quality control
GLP certified laboratories in a separate block: Shimadzu HPLC, Agilent GC, Electrolab dissolution, UV spectrophotometer, Thermolab stability chambers, microbiology under HEPA laminar flow.
Purified water and HVAC
RO and EDI water system with SS 316L storage and a circulating distribution loop; 57 air handling units from Edgetech with Blue Star chillers.
Utilities and building management
Diesel generator backup of 380 kVA and 62.5 kVA, steam and compressed air; BMS on ABB, Honeywell and Siemens hardware; effluent and sewage treatment, fire hydrant and fire safety systems.
Vendor qualification
Site Master File supplied for your vendor qualification; quality agreement signed after order confirmation. Standard operating procedures, validation and qualification files and stability protocols are reviewed at the plant during the audit, and audit observations are answered in writing.

Send your product list for a written proposal

Products by section

Formulations on the manufacturing licence and products on the current list

Formulations approved on the manufacturing licence, all four sections
750+
Tablets on the current product list: general, film-coated, enteric, sustained-release, dispersible, bilayer
334
Capsules on the current product list: powder, pellet and combination fills
69
Oral liquids on the current product list: syrups, suspensions, solutions, drops
85
External preparations on the current product list: creams, ointments, gels, lotions
108

Any approved formulation can be made under your brand. A product on your list that is not yet on the licence is applied for with FDA Haryana against your order, with stability studies started for it; the 45 to 60 day lead time for that product runs from artwork finalisation once the endorsement is in hand. The plant has no beta-lactam or cephalosporin section. A product that needs formulation development before it can be filed runs through CDMO services; for the same range in export markets, the manufacturer’s documents for the importer’s registration file are on the Exports pages.

Packs, artwork and MRP

How a generic brand pack is printed at Dabkori

Pack text
The proper name of the formulation printed more conspicuously than your brand name, as Rule 96 of the Drugs Rules requires; your company on the marketed-by panel; Vibcare Healthcare Pvt. Ltd., the plant address and the licence number on the manufactured-by panel; batch number, manufacturing and expiry dates and MRP overprinted at packing; Schedule H and H1 cautions where the formulation falls under them.
Brand names
Before any foil or carton is printed, each brand name is checked for similarity with existing names as Rule 96 requires. Your trademark applications stay in your name.
Artwork and proofs
Your artwork, or your brand name and we prepare it. Label, leaflet and carton proofs come to you for approval before printing; foil is printed inside the plant, so a change to one brand does not hold up the rest of the range.
MRP
For formulations under the National List of Essential Medicines, the MRP you specify is checked against the ceiling price notified by the NPPA before printing. For other formulations you fix the MRP and it is printed as you specify.
Pack formats
Blister, alu-alu and strip packs for tablets and capsules; HDPE, PET and glass bottles for liquids; laminate and aluminium tubes for externals; cartons and shippers printed to your artwork.

Products manufactured at our plant

A selection of tablets, capsules, oral liquids and external preparations made at Dabkori for marketing companies

WALL_PLACEHOLDER

Companies we manufacture for

Marketing companies whose products are made at Dabkori

Admac InternationalCubit LifescienceFab BiotechGenuwinMensa FuturaThemis Medicare

Rate, batch size and repeat supply

What the written proposal states

Rate
Per pack, against your product list, pack sizes and annual quantity, in writing.
Batch size
Minimum one batch per product. The batch size for each product and section is stated in the proposal.
Capacity
Free capacity in each section is confirmed against your annual quantity before the first order.
Lead time
45 to 60 days from the day the artwork is finalised for the first batch of each product, covering manufacturing, quality control release and dispatch.
Repeat orders
Scheduled against your forecast on the same 45 to 60 day window. A range with many SKUs runs as a cycle, and each SKU comes up for repeat once the full cycle has run, so the forecast is planned by cycle rather than by SKU.
Payment terms
Advance on the first order, then as mutually agreed.
Dispatch
Consignments dispatched to your depots in different states against one order, by the transporter you nominate or ours; freight is borne by you.

What you receive with every batch

Documents and certificates a buyer can check

  • Certificate of analysis for every batch
  • Stability data from ICH accelerated and long-term studies in our own chambers, on request
  • Artwork proofs for label, leaflet and carton before the foil and cartons are printed
  • WHO-GMP, GMP (Revised Schedule M), GLP and ISO 9001:2015 certificates and manufacturing licence copies for your vendor file
  • Answers to queries from the quality unit at the plant

Factory tour video

Seven minutes inside the WHO-GMP plant at Dabkori: manufacturing sections, packing lines and laboratories

Inside Vibcare Healthcare: full factory tour of the WHO-GMP certified plant

From product list to dispatch

What you send, what we send, and when

Stage You send We send When
Enquiry Product list with strengths, pack sizes and annual quantity; brand names Feasibility of each product against the licence and product list; a confidentiality agreement first if you want one Day 0
Proposal Any questions on rate, batch size or packs Written proposal: rate per pack, batch size, pack format, capacity confirmed, payment terms, lead time In writing, after feasibility
Audit Your quality team’s audit date and vendor questionnaire Site Master File; the plant, its licences, certificates and validation files for review; observations answered in writing; quality agreement after order confirmation By appointment
Artwork Final artwork per brand, or brand names for us to prepare it; wholesale drug licence copy Label, leaflet and carton proofs for each brand for your approval Until you approve
Manufacturing Advance on the first order, then as mutually agreed Batches manufactured, packed in your printed foil and cartons, tested and released by QC 45 to 60 days from artwork finalisation
Dispatch and repeats Depot addresses, transporter preference, forecast for the range Consignments to your depots with a certificate of analysis for each batch, freight to your account; repeat cycles scheduled against the forecast Within the same window, then per cycle

Questions generic marketing companies ask

Answered from the plant

Is this different from third party manufacturing?

It is third party manufacturing for a company with a range of generic brands and a monthly schedule rather than a single product. The same licences, quality unit and documents apply; the proposal covers the whole product list, with capacity confirmed per section.

Can you manufacture our whole range?

Any formulation among the 750-plus approved on the manufacturing licence, across tablets, capsules, oral liquids and external preparations. A product not yet on the licence is applied for with FDA Haryana against your order. The plant has no beta-lactam or cephalosporin section.

Under whose licence are the products made?

Under Vibcare Healthcare’s manufacturing licences, with “Manufactured by Vibcare Healthcare Pvt. Ltd.” and the licence number on the pack and your company on the marketed-by panel. A loan licence, where the licence stands in your own name at our plant, is a separate arrangement; tell us at enquiry if that is what you hold or want.

What is the minimum per product?

One batch. The batch size for each product and section is stated in the proposal, so you can see the quantity each brand commits you to before you place the order.

What do we need on our side?

A wholesale drug licence (Form 20B and 21B) from your state drug controller, a GST registration, and trademark applications for your brand names. Before printing, each brand name is checked for similarity with existing names as Rule 96 of the Drugs Rules requires.

Who fixes the MRP?

You do. For formulations under the National List of Essential Medicines the MRP is checked against the NPPA ceiling before printing; for other formulations it is printed as you specify.

Can our quality team audit the plant before the first order?

Yes, by appointment. The plant is at Khasra 6/2/2, Kot Road, Village Dabkori, Panchkula, Haryana 134103, about 30 minutes from Chandigarh airport. The Site Master File goes to your vendor qualification desk; licences, certificates and validation files are reviewed at the plant; observations are answered in writing; the quality agreement is signed after order confirmation.

Can you dispatch to our depots in different states?

Yes. One order can be dispatched to your depots in different states, by the transporter you nominate or ours, with freight to your account and a certificate of analysis for each batch.

What arrives with each batch?

A certificate of analysis against the written specification with every batch; stability data on request; copies of the WHO-GMP, GMP, GLP and ISO certificates and manufacturing licences for your vendor file; artwork proofs before printing.

Send your product list today

Strengths, pack sizes, annual quantity and brand names. You will get feasibility, rate, batch size and lead time in writing.

info.vh@vibcare.co.in  ·  +91 85660 76607  ·  Khasra 6/2/2, Kot Road, Village Dabkori, Panchkula, Haryana 134103  ·  Download brochure